Blending of Multi-Component Premixers in the BECA® System

Purity and Resource Conservation

The multi-component blending is often the final production step before filling. A highcontrol accuracy and a hygienic design are therefore the absolute foundation for perfect beverages. The innovative BECA® premixer system ensures a closed sterile process chain from component preparation through to filling.

Purity

Absolute sterility all the way down to the filled bottle, as well as significant cost savings, are ensured by eliminating the need for containers that require extensive cleaning. No dead space and with the highest purity is the direct flow fromthe premixer to the filling station.

Conservation of Resources

The pressure in the filler is maintained at the required level at all times. The mixing of multiple components and carbonation take place in a patented closed-loop system that ensures ideal, constant conditions.
In the event of interruptions or fluctuations in consumption, CO₂-Loss or over-carbonation is prevented. Product quality is ensured with the highest level of reproducibility and control accuracy.
During product changeovers, the product is discharged inline >><< , thereby avoiding the product losses that are common with other systems.

Conserving Resources with the BECA Premixer System®:

Closed sterile process chain from component mixing to filling
Prevention of product losses common in other systems and conservation of resources
Precise Blending of Flavors and Raw Materials
High-precision CO2/N2 dosing with mass ratio injection
High degree of independence from fluctuations in demand
Low-latency compensation for varying CO2 levels with the CO2 option –
In-line measurement
Perfect, uniform, and bubble-free CO₂ or N₂ bonding at the lowest differential pressures using the BECA® Carbo-Jet impregnation unit
Dead-space-free and loss-free inline CIP cleaning and sterilization
Extremely simple, menu-driven operation with recipe storage
Fully Automated Processes with Accounting
Customization of the system design to meet customer needs
Maximum cost-effectiveness, control accuracy, and reproducibility

Purity in Composition:

Hygienic design with biologically pure surfaces and automated,
Inline cleaning option with no dead space
BECA® Carbo-Jet Impregnation Unit, made of solid stainless steel with no internal seals, featuring a dead-space-free CIP bypass cleaning system
Mass Flow Measurement for Flavors/Raw Materials, Mass Balance
Mass flow measurement for _CO2 / _N2 , balancing
Flow measurement for the beverage, inventory tracking, and controlled product discharge
_{In-line CO2 measurement}, stainless steel sensor, installed without dead space
Use of various measuring and control devices for Brix and_CO2 as required

Technical Specifications:

Unlimited prescription storage for up to 99 prescriptions, for example, or as agreed
Capacity: 500–70,000 L/hr, adjustable from 30% (10% option) to 100%
Reproducibility up to: Original gravity/Brix ±0.04°, CO2 ±0.04 g/L
_{CO2 Measurement} Option: Measurement and control range 0–10 g/l (optionally extended)
Supply voltage: 400 V, 50 Hz, or as required
Stainless steel control cabinet, bus-compatible PLC, operated via a Siemens touch panel
Material: AISI 304/316L stainless steel

Mixing Inline (Near Water blending) System BECA®

Mixing and in-line dosingare often the final production steps before filling. A high degree of control and a hygienic design are therefore absolutely essential for perfect beverages. This is because dosing accuracy directly influences the quality and taste of the final product. Reliable Tank Blending BECA® Systemensures high control accuracy, safe, hygienic production, and cost savings thanks to its compact design.

No dead space and with the highest purity , direct transfer to the filling line is possible.

Your Benefits of inline blending System BECA® on a glance:

Precise dosing with mass ratio control or, optionally, with cost-effective volume ratio control
Cost-effective integration into existing piping systems
Perfect, uniform, and bubble-free CO₂ or N₂ bonding at the lowest differential pressures using the BECA® Carbo-Jet impregnation unit
Dead-space-free and loss-free inline CIP cleaning and sterilization
Extremely simple, menu-driven operation with recipe storage
Customization of the system design to meet customer needs

Purity in Composition:

Hygienic design with biologically pure surfaces and automated, dead-space-free inline cleaning capability
BECA® quality, made of stainless steel
Mass Flow Measurement for Flavors/Raw Materials, Mass Balance
Flow measurement for the beverage, inventory tracking, and controlled product discharge
Optional: Various inline stainless steel sensors that can be integrated without dead space

Technical Specifications:

Capacity: 5 – 1,200 hl/hr, adjustable from 30% (10% option) to 100%
Supply voltage: 400 V, 50 Hz, or as required
Stainless steel control cabinet, PLC control, operated via a Siemens touch panel
Material: AISI 304/316L stainless steel

BECA® Tank Mixing System

The blending is often the final step in production before bottling. A high level of precision and a hygienic design are therefore absolutely essential for perfect beverages. This is because blending directly influences the quality and taste of the final product. Reliable Tank Blending BECA® Systemensures high control accuracy, safe, hygienic production, and cost savings thanks to its compact design.

No dead space and with the highest purity , the direct route from the blending plant to the bottling facility.

Your Benefits of tank blending System BECA® on a glance:

Precise blending of flavorings and base ingredients
High-precision CO2/N2 dosing with mass ratio injection
Cost-effective integration into existing piping systems
Low-latency compensation for varying CO2 concentrations with the CO2 Inline Measurement option
Perfect, uniform, and bubble-free CO₂ or N₂ bonding at the lowest differential pressures using the BECA® Carbo-Jet impregnation unit
Dead-space-free and loss-free inline CIP cleaning and sterilization
Extremely simple, menu-driven operation with recipe storage
Fully Automated Processes with Accounting
Customization of the system design to meet customer needs

Purity in Composition:

Hygienic design with biologically pure surfaces and automated, dead-space-free inline cleaning capability
BECA® Carbo-Jet Impregnation Unit, made of solid stainless steel with no internal seals, dead-space-free CIP bypass cleaning system
Mass Flow Measurement for Flavors/Raw Materials, Mass Balance
Mass flow measurement for _CO2 / _N2 , balancing
Flow measurement for the beverage, inventory tracking, and controlled product discharge
Optional:_{Inline CO2 measurement}, stainless steel sensor, installed without dead space

Technical Specifications:

Capacity: 5 – 1,200 hl/hr, adjustable from 30% (10% option) to 100%
Reproducibility up to: Original gravity/Brix ±0.04°, CO2 ±0.05 g/L
_{CO2 Measurement} Option: Measurement and control range 0–10 g/l (optionally extended), measurement accuracy ±0.05 g/l (optional: 0.012 g/kg)
Supply voltage: 400 V, 50 Hz, or as required
Stainless steel control cabinet, PLC control, operated via a Siemens touch panel
Material: AISI 304/316 stainless steel